X-Ray Inspection of Injection-Molded Parts · Metal Power Enclosures

During the production of injection‑molded parts and metal power enclosures, foreign object contamination is often hidden and unpredictable, impacting both yield and safety. With high-resolution X-Ray imaging technology, various internal defects—such as metal debris, plastic residue, and missing assembly components—can be precisely located without cracking or damaging the sample structure, enabling manufacturers to identify risks promptly and maintain consistent production quality.

Injection-molded housings have complex internal geometries, making it difficult for traditional visual inspection to detect deep structural anomalies. Power enclosures contain critical electrical components and therefore require thorough verification of internal solder joints, wiring, and metal part configurations. With flexible multi-angle imaging enabled by a high‑power six‑axis system, inspectors can perform multi‑directional penetration analysis of key areas, significantly improving the accuracy of foreign object identification.

Below are three typical inspection case images displayed in a card‑style layout, optimized for quick browsing on both PC and mobile devices. They clearly demonstrate the effectiveness of foreign object detection, structural verification, and assembly consistency analysis.

Example of foreign object detection inside an injection‑molded part

Power enclosure analysis image

Internal structural inspection of a power enclosure

The results demonstrate that X-ray technology is not only suitable for foreign object screening in product housings, but also widely used for electrical structure verification, metal part fit analysis, and internal void and fracture detection. For manufacturers aiming to maintain stable yield and enhance quality control, precise and reliable imaging significantly reduces rework and risk costs, providing a more dependable inspection solution for the production line.